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Question: Reconditioning
a Flooded Motor by Howard Penrose Ph.D.
Believe it or not, pure or
distilled water is not conductive. It is the
contaminants that cause component and electrical
degradation. So, with much that has happened in the
Southern USA, most of the submerged electrical equipment
was exposed to grey water. This is water that carries
sewerage, chemicals, salt, decay and other contaminants
that will reduce the electrical and mechanical
reliability of your equipment.
What has happened to your
electric motor:
1. The bearings have been
exposed and will have started rusting;
2. The grease will be contaminated and may have
separated;
3. Shaft, rotor and other rotating components have
started rusting;
4. Contaminants have come into contact with the
insulation system of the electrical conductors
generating a condition that will degenerate or short if
electrical energy is applied;
5. Stator mechanical components have rusted;
6. Let alone water in conduit, contacts, controls, etc.
Minimum necessary work:
If possible, send the
motor in for reconditioning, clean, dip and bake. This
involves steam cleaning, drying in an oven, bearings
replaced, mechanical surfaces checked and polished,
rotor dried in oven, varnish insulation added to the
existing insulation system in order to restore it.
Also, will identify problems that pre-existed.
With Babbitt bearings,
the oil will be replaced and flushed. With ball and
roller bearings, they will be replaced and grease
replaced.
If you are not able to
remove the motor from its location, disassemble the
machine and remove the rotor. Clean the stator with
clean water until all contaminants are removed. Set up
an insulated enclosure around the motor and, using
either high wattage spot lights or space heaters (keep
in mind all safety rules and perform at your own risk),
allow the temperature to approach 200 degrees F at a
rate of 20 degrees F per hour (this prevents moisture
from flashing to steam and damaging the insulation
system). Perform insulation resistance readings
periodically until the insulation resistance exceeds 500
MegOhms, or more.
For information on how to
manage systems following flooding, contact howard@motordoc.net.
T-Solutions engineers have the experience necessary to
assist you in coordinating your maintenance and
reconditioning of facilities and machinery.
Dealing
with Contaminated Electric Motors
Following this article,
EASA responded with these additional recommendations for
reconditioning motors that have been submerged in salt
water.
Chuck Yung of EASA (The
Electrical Apparatus Service Association), a recipient
of the MDMH newsletter, responded and suggested that I
publish a link to three EASA tech notes on flushing Salt
Water from motors, Building a portable drying oven and
Insulation Resistance Testing.
These can be found on the
EASA Home Page:
http://www.easa.com
Read more from Howard at the MotorBlog
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