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Diagnostic Technologies for Predictive Maintenance (page 4)

Features to Consider

Choosing the right tool is dependent on need and budget.  Never compromise quality for price and be sure to do your homework with the following suggestions: schedule a live demonstration with a manufacturer's representative, visit trade-shows, call references, rent or borrow equipment for trial, purchase with a risk-free refund clause.  Finally, choose the tool with the features that are right for your applications, and with the ability to expand.  Companies at the forefront of the technology revolution are producing single platform hardware.  You purchase that platform and have access to all the features and functionality without having to pay for them until you need them.  For instance, you can purchase a simple basic system that can be upgraded at any time to a premium system simply by purchase a software key that unlocks additional applications.  At the same time, any system enhancements that are made after your purchase can be added over the Internet with a simple program (usually covered by warranty).  Avoid suppliers with 5 or 6 models that do the same thing.  In the end, you are stuck with what you bought with no chance to upgrade without doubling your initial capital expense.

In the world of ultrasound detectors look for equipment that provides a digital readout on a known measurement reference scale.  The input signal should be processed digitally and the use of True RMS Averaging is a must to ensure stable linearization.  An internal memory of no fewer than 1000 points is standard.  Premium models offer multiple route storage and software that allows for individual route customization and two way uploading of data. 

The unit must be lightweight and feature one-hand operation.  All the buttons should be accessible by the fingers that hold the unit (the other hand must be free to hold accessory sensors such as the flexible airborne sensor, contact probe, and parabolic dish).  The plant environment is a rugged one and requires a robust detector that will withstand abuse.  Aluminum is an excellent housing material that is strong and lightweight.  Look for rubberized covers to add extra shock protection.

Sensors must connect with rigidity to avoid damage.  The airborne sensor is normally internal to the unit and hardwired.  It should also be protected with aluminum to avoid shock.  Avoid interchangeable modules.  It is common for the pins to snap off inside the detector leaving an expensive repair bill.

Your vendor is as important as the equipment he sells.  Look for equipment that can be serviced locally (without having to deal with international customs).  How long has he been in business and how good is his warranty? This may be the time to call on some references.

For more information about specialized diagnostic technologies, contact:

Mr. Allan Rienstra
SDT North America 
Toll Free (800) 667-5325

Click here for more ultrasonic resources


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