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Welcome to TPM

This document is used by permission and was provided by Marshall Institute and authored by Preston Ingalls


Howdy! 
 I'm Freddy Fixum.  
Welcome to TPM!

I  want to start off by explaining that my approach to this manual may be somewhat different from what you are accustomed to.  The problem with many manuals written by engineers (a profession I claim) is that you should only read those manuals at night when you want to fall asleep.  Crammed with multi-syllable words, three letter acronyms, complex technical jargon, pointless graphs, and a style of writing that is dryer than the Mojave desert, manuals can be…well, boring (and I don’t mean the machining operation either).  Now, I’m not promising this won't get dry at times.

I want to address you, the reader, to simplify the process of TPM.  My style is casual and occasionally humorous.  Now if you are one of those people who thinks that wit should be reserved for parties and discussions about your mother-in-law and you take yourself too seriously,  I invite you to consider a new approach to manuals.  After all, a smile once in awhile will hardly destroy the structural integrity of your face.  

My intent is to help you to understand that Total Productive Maintenance is a common sense approach and should be implemented in some manner at your location.  The nice thing about TPM is that it doesn’t have to be all or nothing.  As you will learn, TPM has to be fitted to your plant or organization.  It is not a pair of shoes off the shelf that you slip into.  This means considering your organization’s culture (not the stuff they make yogurt from, but your organization’s values and norms).  By looking at your organization’s unique culture, you can select components of the TPM process that best fit your operation. 

If you are from the production side, I hope to help you gain a better appreciation for the maintenance activity.  If you are from the maintenance side,  I want to help you gain a better appreciation and understanding for the production activity.  As you will learn in TPM, getting maintenance, production, engineering, and management working together toward a joint purpose is where we overcome the problems that have haunted us for years.  TPM is that joint effort.

Often overlooked as an opportunity for improvement programs,  maintenance has been assigned to the “back of the pack” of organizations’ improvement efforts.  It seems that when there is an attempt to draw maintenance into improvement projects, the results are little more than handing the maintenance person a fix-it list.  How often have you seen a “maintenance representative” as part of a team flinch when they get their list of “things to do?”  Boy, that is some kind of incentive to attend those meetings, right?  The burden is then on maintenance to correct the problems and return for more lists,  hardly a reward to maintenance for getting involved in team projects.  TPM changes that through shared responsibility…working together on projects.

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