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Sustainability
- zero’s in on the key elements of what it takes to
actually gain true long term profitability.
Sustainability
provides the opportunity to reap the financial
gains by having the reliability improvement initiative
become ingrained into the organization’s culture.
Reliability needs to be as much of the culture
of the plant as the safety program is.
Safety programs consistently get better and
stronger over time, because they are part of the
culture.
If the reliability improvement initiative is
viewed as a project that is now complete and has
allowed the organization to reach steady-state,
failure is certain.
In order for changes to be effective,
particular attention needs to be given to the elements
that increase the probability of permanence.
A reliability improvement initiative will not
be effective when it is considered to be a “flavor
of the month” project.
Many companies invest in maintenance and
reliability improvement initiatives only to find six
months later that the same conditions which originally
motivated the improvement initiative have returned.
It is imperative to deploy a set of tools that
measure compliance with new business practices and
procedures.
The old adage “What Gets Measured, Gets
Done” is never more apropos than in the area
of changing the habits of an organization,
particularly an organization responsible for operating
and maintaining millions of dollars of capital assets
needed to profitably produce a company’s product.
Elements of this facet include;
·
Total Organizational
Involvement
·
Knowledge Transfer
·
Leadership
·
Metrics ID and
Measurement
History
tells us that if we do not have a complete measurement
system in place, performance will quickly degrade to
previous levels.
One such measurement is the Asset Health
Report.
The Asset Health Report is the output of a
fully populated Asset Health Matrix.
The Asset Health Matrix is the result of fully
engineering the plant’s PM and PdM program, basing
what types of inspections need to be deployed on the
failure modes and establishing strong and valid alarm
criteria.
A fully populated Asset Health Report would
look as follows: |