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Asset
Health Report
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VIB |
IR. |
OIL |
REF |
MCE |
EC. |
PM |
AE |
| Chiller |
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| Compressor |
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| Pump |
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Selecting
what technologies to apply to what assets is the
relatively easy part, determining for each inspection
what constitutes:
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Un-healthy
|
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Cautionary |
| |
Healthy |
This
is the part that requires significant research into
best practices and application of statistical process
control.
We
have found that Best Practice Plants will have
in excess of 85% of their equipment in
a Green Condition
and less than 1%
Red. Note
that all three of the Assets in the above Asset Health
Report would role up as Red.
How in the world does a
plant get to and maintain a facility at 1.5-2.5%
maintenance cost as a percentage of insured
replacement asset value.
The answer can be explained with the results of
this survey:
|
Change
Asset Health
|
%
RAV
|
|
From
Red to Green
|
10
+/- 3%
|
|
From
Yellow to Green
|
6.5
+/-2.5%
|
|
Maintain
at a Green Level
|
.5
+/-
1%
|
So
what happens if you spend 10% this year to improve an
Asset’s Health from Red to Green, but your facility
does not have the standards and practices in place to
maintain the Asset at a Green level?
You get to spend the money again next year! |