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Planning and
scheduling tools
An effective computerized maintenance management system (CMMS)
is the best tool to manage multiple repairs and work orders,
craftspeople, and parts inventory and, most importantly, to
track and report effectiveness and results. In smaller
settings without a CMMS, a spreadsheet program such as Excel
could be used.
Planning and
scheduling is an information-intensive job and computers must
be used to manage resources, track multiple tasks, and
generate reports.
Measuring the
effectiveness of a planner
A key ratio to measure the effectiveness of the maintenance
planning function is the ratio of planned to unplanned work.
If the planning function is working at peak efficiency,
reactive work should fall to a low single digit percentage.
Another important measure is planned/scheduled work
compliance. An effective program will be above 90 percent.
Although planning
and scheduling seems simple, it requires absolute management
support on a level equal to the support that safety programs
receive. In other words, it must be allowed a budget and
dedicated personnel who will receive ongoing skills
development training. Active management support is vital to
the program's success.
Benefits to an
effective maintenance and planning function
"One of the biggest benefits has come from shutdown
management," Juhnke says. "We had much tighter
budgetary control and, for the first time, we were able to
start up all five plants within two hours of our target. We
also have been able to reduce our use of contractors because
planning has freed up our maintenance craftspeople to perform
the work themselves."
By its very
nature, an effective maintenance and planning function will
move away from reactive toward proactive maintenance work. The
benefits to this type of environment are increased safety,
worker morale, and job satisfaction.
Many planners and
schedulers also serve a CMMS data quality assurance function
as they close work orders as reported by maintenance
craftspeople and ensure that the data is accurate and in the
correct format.
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