Go
Back.
The final step is to put
together the entire business plan, then gain the
support of the community to adapt this approach. Once
it is accepted, a trial period is needed to monitor
the results and confirm that the expected benefits are
achieved. Assessing the results and making any
necessary corrections completes the cycle of
implementation.
Returning to the work center
again, the business plan highlights were listed and
presented to the production management and to each
crew. The purpose was to learn of any objections and
to communicate the benefits of adapting the new
maintenance approach.
The major highlights from the
company perspective were as follows:
1. Adding 9 production days
would translate into higher productivity numbers for
the area and more profit for the company bottom line.
About 12 product changeovers would be made in
conjunction with the maintenance work, allowing more
production.
2. Short shutdowns would cause
far less disturbance to the product flow and inventory
levels than the longer shutdowns previously would.
They would also reduce the costs of materials on hand,
further helping the bottom line.
3. Machine reliability was
expected to increase. More frequent access to the
equipment would catch failures before the process was
impacted.
4. More focused work performed
by the key mechanics would lower the product's
maintenance cost. Work estimates could be reduced.
5. More attention to task detail
would increase equipment reliability and reduce
startup problems.
6. The annual maintenance budget
should reduce with less overtime and lower
requirements for external resources.