10.
Allow for approximately 10 to 20 percent of resources
to cover unexpected situations. Murphy's Law dictates
this kind of contingency planning. Have necessary, but
lower priority work available as well in case
everything does in fact execute as expected.
11. Recognize that some
resources may be unavailable at the last minute due to
circumstances such as sickness, jury duty, and family
emergency. Develop contingency plans in advance.
12. Understand the limitations
of human effort. Three to four days of 12-hour work
reduces physical energy and mental focus for everyone.
Poor work and rework often result from too demanding
of a schedule.
13. Recall that people's ability
to focus and engage the detail of each job decreases
with the number of jobs assigned and the time allowed
for preparation. Focusing on two or three tasks is
easier than ten or more tasks.
14. Set up win-win situations
with production workers whenever possible. They can be
good resources, assisting with many jobs. However,
they can also be detrimental to the job if their
skills or desires are not in line with the objectives.
15. Prior to the shutdown, check
that all test equipment is calibrated and ready for
use.
16. Prior to the shutdown,
obtain all fire permits, lock out and tag out
paperwork, and any other forms needed for the
shutdown. Schedule the fire and safety departments, to
be ready to support the shutdown.
17. Consider vibration and noise
control. Communicate to all stake holders. Adjacent
operations often continue to operate and could be
impacted by the shutdown.
18. Provide areas to marshal
materials and equipment.
19. Clearly tag and identify the
various lines and systems that will be worked on
during the shutdown.
20. Consider possible clean-up
situations. Plan to contain dust, vapors, and liquids,
keeping them from traveling to other areas of the
operation.
21. Be ready to bleed down
(empty slowly) and recharge the various systems using
proper procedures. Some services may take considerable
time to restore operational readiness.
22. Alert utilities and
environmental services about any variations they may
see as a result of discharging the chemical systems.