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Work Order Execution and Data Capture

Fundamentals of Maintenance Planning Series

By Daryl Mather
Editors Note: This article is part of a series of articles written by Darryl Mather.  Click here for a full list of articles.

All of the work of backlog management, planning and priority targeted capacity scheduling are focused on efficient execution. To ensure that the tasks that need to be done, as per the true requirements of the plant, are done in a timely manner with as little waste of human and material resources as is possible.

These will ultimately be an exercise in futility if the processes governing execution of tasks are not developed and followed in a disciplined manner. Of all the works required to provide a sound base of planning, scheduling and execution, this is the most critical. Without enforced schedule compliance there can be no true measure of improved execution, and without effective methods for data capture future analysis will be based on incorrect, incomplete or insufficient data.

Execution is an integral part of the work order life cycle and relies on a series of processes:

· Work package preparation

· Daily Scheduling

· Data capture / Reviews

Work Package Preparation

Preparing work packages for efficient execution needs to be an integral part of the scheduling process. Accurate procedures and tips, required tooling and equipment, accurate estimates, relevant drawings and illustrations as well as safety information all need to be presented for the supervisor to assign the work to their team/s.

This can be a time consuming task and as much as possible needs to be automated. There are a number of software packages on the market designed for such a purpose.

This needs to be presented to the supervisor in a manner that is easy to use, as well as relevant. Forms can be integrated within this package to capture specific information relating to the tasks. (E.g.: Durations, additional tools etc.)

Like all other aspects of the maintenance function, work package preparation requires constant feedback in order to continuously improve the information presented to work teams. For example without feedback as to the relevance or accuracy of drawings the same drawings will be called on every time the work is executed.

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