THERMOGRAPHIC QUALITY ASSURANCE OF TURBINE ENGINE
COMPONENTS
by: Bharat B.
Chaudhry, Hank Holmes, Sr., Stolper Fabralloy, Steven M.
Shepard, Tasdiq Ahmed, Thermal Wave Imaging, Inc.
Over the last
decade, growth in worldwide demand for electrical power
has resulted in a consistent increase in installations
of land-based turbine systems. However, the high cost of
a new turbine installation, coupled with the severe
internal operating conditions and the negative
consequences of an outage have resulted in a growing
emphasis on preventative maintenance and Nondestructive
Inspection (NDI) of the equipment. The same factors have
led power generation OEM’s and their primary suppliers
to understand the importance of maintaining the highest
possible levels of quality control in the manufacturing
process, as warranty costs associated with replacement
or repair quickly undermine profitability.
Unfortunately, it has been difficult to reconcile the
need for high precision NDI of turbine components with
the materials, structures, throughput, and economics of
the industry. As a major supplier of turbine components
to several OEM’s, Stolper-Fabralloy has been aggressive
in our ongoing attempt to maintain the highest quality
standards. In this paper, we will describe our
experience with Thermal Wave Imaging, an NDI approach we
have implemented which has allowed us to improve
component quality, while reducing costs and increasing
throughput and reliability.