Alignment Tips for When a Situation Gets Tough
The following tips are presented for consideration for when “the going gets tough”, meaning that problems like residual soft foot or “bad geometry” or becoming bolt-bound impede your ability to easily obtain an excellent alignment.
First, a few definitions:
• Residual Soft Foot present: A bit more soft foot than you are comfortable with, but that you can’t do anything about, perhaps from slightly angled feet or a bit of pipe strain.
• Bad geometry: Equipment whose distance from - coupling center to front foot- is equal to or greater than the distance from front foot to back foot.)
• Becoming bolt-bound or base-bound: You must still move a little but have run out of room in the anchor bolt holes in the feet, or must still come down a bit but have no shims left under the feet to remove.
Final Vertical Misalignment Correction (Horizontal Misalignment already “close”)
• Get front feet position close to offset tolerance. Finish the alignment by correcting the rear feet only.
• Final feet position should make offset at the coupling center decrease.
To achieve this:
|
|
Front feet position |
Back feet position |
|
|
Positive |
More Positive |
|
|
Negative |
More Negative |
|
Examples: |
2 |
4 |
|
|
-2 |
-3 etc. |
• It is bad to leave feet positions with opposite signs, even if the values are very small.
|
|
Front feet position |
Back feet position |
|
Examples: |
2 |
-1 |
|
|
1 |
-2 |
|
|
-2 |
1 etc. |
• It is bad to leave the value of the front feet position higher than the backfeet position even if they have the same sign.
|
|
Front feet position |
Back feet position |
|
Examples: |
2 |
1 |
|
|
-2 |
-1 etc. |
Final Horizontal Misalignment Correction (After vertical is within tolerance)
The above rules apply for the Horizontal corrections also. For small equipment remember to torque in steps.
Tip provided by LUDECA, Inc.
Previous tip: 5 Steps to Optimal Reliability
Next tip: Current Imbalance
« Back to all maintenance tips
Have your say

- Alignment and Balancing
- Asset Management
- CMMS and EAM
- Green Reliability
- Human Asset Management
- Infrared Thermal Imaging
- KPIs - Reliability Performance Metrics
- Lean Maintenance
- Lubrication
- Maintenance Management
- Motor and Power System Testing
- MRO - Spares Management
- Oil and Fluid Analysis
- Planning and Scheduling
- PM Optimization
- Predictive Maintenance and Condition Monitoring Management
- Reliability-Centered Maintenance
- Reliability Engineering
- Reliability Leadership
- Root Cause Analysis
- Shutdowns and Turnarounds
- Total Productive Maintenance (Asset Care)
- Training
- Ultrasonics
- Vibration Analysis

- February 28
Motor Electrical Predictive Maintenance and Testing Training - March 19
RCM-2012 Reliability-Centered Maintenance and Root Cause Analysis Conference - April 17
Enterprise Asset Management (EAM) and Computerized Maintenance Management System (CMMS) Summit - April 24
Asset Operations Excellence Master Class and the Manufacturing Game - May 1
Focused Change Management for Reliability Initiatives and the Reliability Game - May 15
AM-2012 Asset Management Forum - June 5
CBM-2012 Condition Monitoring and Predictive Maintenance Forum - July 23
Infrared Level I Certification Course - October 3
Maintenance Strategy Master Class Level 1 - October 9
Focused Change Management for Reliability Initiatives and the Reliability Game

- GPAllied Inspired Training: Hard-Hitting, Impactful Courses and Workshops.
- Total Productive Maintenance Books
- Motor Testing Books
- Belt/Sheave Alignment Laser, Custom Shim and Gaskets
- IR Windows: Compare and Save with Exiscan
- Reliability Engineering Services
- MRO Inventory and Purchasing Books
- Job Postings for Maintenance and Reliability Professionals
- Request Your Des-Case Complimentary Breather Now
- R300S for When Good Enough – Isn’t Enough!
- Reliability Centered Maintenance for SAP Plant Maintenance
- Commtest - Affordable Vibration Analysis
- Join The Association For Maintenance Professionals
- New AT33IND Perfect for QC & Troubleshooting


Comments
There are no comments for this article yet. Why not add one?